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Over
30 years ago, on-line corrosion monitoring was first applied
in the oil production and refinery industry. The list of industries
using on-line corrosion monitoring has since expanded to include
water treatment, oil and gas transmission, chemical process,
pulp and paper, electric power, and nearly every industry
where corrosion is a serious problem. On-line corrosion monitoring
can be used to assess the integrity or remaining life of equipment,
select new materials, and to assess equipment performance.
With the advent of microprocessors, corrosion monitoring instruments
have improved significantly. They now include "smart"
instruments which increase the probability of collecting accurate
data and make process control more reliable.
On-line
corrosion monitoring can employ a continuous measure of corrosion
rate, such as electrochemical techniques, or it can utilize
periodic measures of corrosion. Examples of periodic measures
of corrosion include: weight (mass)-loss coupons, electrical
resistance (ER), and non-destructive testing (NDT). Electrochemical
techniques that can be used for continuous monitoring and
process control include: Linear Polarization Resistance (LPR),
galvanic currents, Electrochemical Noise (EN), and Electrochemical
Impedance Spectroscopy (EIS). Other measurements that are
related to corrosion and can be used for monitoring include:
potential, hydrogen detection, temperature, pH, and conductivity.
Each plant and process
stream is different and selection of a compatible monitoring
system is critical. Our staff are expert at analyzing a plant's
needs and designing a monitoring system best suited to accomplish
the desired goals.
CC Technologies can
supply all of your monitoring needs, including initial consulting,
system design, instrumentation and probes, installation, and
data analysis. Instrumentation is available on a short-term
lease, long-term lease, or purchase. We can aid in collecting
and analyzing data and in the assessing of equipment integrity.
The data can be acquired at the plant site, or monitored remotely
by us. Reports can be issued on a periodic basis or if a critical
condition is exceeded.
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